Magazine article National Defense

Plant DNA Blows Cover of Fake Electronics

Magazine article National Defense

Plant DNA Blows Cover of Fake Electronics

Article excerpt

* If a $120 million F-35 falls from the sky, it might not be an enemy missile that brings it down but a tiny electronic component worth a couple bucks that was soldered in China over a backyard grill.

[ILLUSTRATION OMITTED]

Military radios, helicopter sensors and weapons are all at equal risk of falling victim to counterfeit semiconductors that have made it into the Defense Department supply chain. The F-35 alone has more than 2,000 of the electronic components.

The depth and wealth of the global black market for counterfeit goods is difficult to quantify, but the International Chamber of Commerce estimated that by the end of the year it would be worth $1.4 trillion, or roughly the gross domestic product of Spain.

Many of those electronic components are manufactured outside the auspices of regulation and often with substandard materials. Such a lucrative market has inspired counterfeiters to pour billions of dollars into manufacturing infrastructure to build fake parts that are ever more difficult to detect.

Applied DNA Sciences, a Stony Brook, N.Y.-based biotechnology firm, worked for several years with the Defense Logistics Agency to devise a method of detecting counterfeit goods within the military's supply pipeline. Using engineered plant DNA called SigNature, the company came up with a marking system that is virtually "uncopyable," CEO James Hayward said.

"It's an amoral industry and it's not one without victims," Hayward said of counterfeiting. One of those victims is the Defense Department. The Pentagon does not always have control over where chosen suppliers source their materials and products.

"Organized crime now plays a role. The counterfeit economy--and that really is the right word to describe it because of how large it is--has resulted from a perfect storm of the Internet age and the rise of rapid manufacturing and global trade, along with a passive legal system," he said.

In 2011, the Senate Armed Services Committee identified nearly 2,000 cases of counterfeit electronic components within the Defense Department's supply chain, comprising about 1 million specific parts. The revelation was a major source of anxiety for military officials who will need to maintain old equipment with dwindling resources.

"Our military has to keep products working for a long time, way past the life of the original components," Hayward said. "If you buy directly from authorized distributors, you wouldn't be exposed to this risk, but the military doesn't always have that option."

The Pentagon's supply chain is so complex that it is impossible to keep an eye on all sources, nodes and shipping lanes. Fake versions of both legacy components and new technologies are routinely smuggled into the mix of electronics coming from China to U.S. defense contractors, Hayward said. Many times counterfeit parts will be shipped alongside legitimate versions to mask their provenance.

There are two primary sources of the fake chips, the most prevalent of which is substandard copies made from recycled electronics that are sent from the United States to China, remanufactured and sold back in the other direction.

New chips are also made from scratch in billion-dollar fabrication facilities in Asia, but with substandard materials and often not to military specification. Without the overhead of marketing or product development, these illicit operations can justify massive investment in manufacturing capacity, Hayward said. …

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